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The effect of combined atmospheric plasma/UV treatments on improving the durability of organophosphorus flame retardants applied to polyester fabrics
Journal article   Open access   Peer reviewed

The effect of combined atmospheric plasma/UV treatments on improving the durability of organophosphorus flame retardants applied to polyester fabrics

Maram Ayesh, A. Richard Horrocks and Baljinder K. Kandola
Polymer degradation and stability, Vol.225, 110789
01/07/2024

Abstract

Science & Technology Physical Sciences Polymer Science
Following application of three commercially available, flame retardants (FR) to polyester and exposure to an atmospheric plasma in the presence or absence of simultaneous UV 308 nm excimer laser radiation, the retentions to a 30 min 40 degrees C water-soak for the mono- and dimeric cyclophosphonate (PE-CONC and PCO 900 respectively) and a 30 min methanol-soak treatment for the resorcinol bis(diphenyl phosphate) (RDP) agents were generally enhanced with respect to unexposed controls. These results suggested that the formation of PETFR bonding had occurred as a consequence of plasma/UV exposure. The effect of plasma/UV process sequence (pre-exposure and/or post exposure with respect to FR impregnation) as well as plasma gas type, showed that maximum post-soaking FR retentions occurred when both pre- and post-exposure conditions operated. Plasma/UV exposed fabrics both before and after soaking treatments were examined for morphological changes by SEM and surface phosphorus retention by EDX, FTIR-ATR, XPS as well as TGA/DTG/DTA, each of which showed evidence on the surface of changes in surface topography, increased phosphorus levels and modified thermal behaviour. When subjected to vertical fabric strip flammability testing, these changes were insufficient to generate significant changes in the burning rate apart from in post-methanol soaked, RDPcontaining fabrics where almost all plasma/UV process sequences reduced specimen burning rates. During all experiments, the presence or absence of the UV laser radiation appeared to have no obvious effect on post-soaking FR retentions, suggesting that its presence is not required since plasma activation alone appears to be the key to improving PET -FR bonding.
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