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Design of high-performance Triboelectric Nanogenerators (TENGs) for energy harvesting applications
Dissertation   Open access

Design of high-performance Triboelectric Nanogenerators (TENGs) for energy harvesting applications

Pengfei Zhao
Doctor of Philosophy (PHD), University of Bolton
02/2020

Abstract

The growing concerns around the long-term viability of the fossil fuel-based energy and its associated environmental cost are necessitating new research paradigms for energy generation and harvesting. An attractive and effective way to respond to the current energy crisis is through the harvesting of ambient mechanical energy from our environment. The conventional mechanical energy harvesting technologies are highly dependent on either the use of rare earth magnetic materials, high precision microfabrication techniques or composed of brittle materials, which are required to be driven at very high resonant frequencies, not frequently encountered beyond an industrial setting. Recently, triboelectric nanogenerators (TENG), based on the triboelectrification and electrostatic induction effects, have been demonstrated as a novel harvesting technique to collect and transform ambient mechanical energy into electric power. Unlike the other mechanical energy harvesters, the low-cost TENGs fabricated using commodity polymers and facile fabrication techniques, operate at low frequencies (1-10 Hz) with a high energy conversion efficiency. One of the key areas in TENG research is the enhancement of their electrical output to make them suitable for either making a self-powered system viable or powering small portable electronics directly. Except for the judicious use of tribo-materials or the tribo-layer architecture optimisation, the rest of the methods for enhancing the TENG output are reliant on expensive equipment and complicated processing, that undermine the advantages of TENGs and may not provide the required stability and reliability. This PhD study aims to establish novel strategies to enhance output performance of TENG by developing new tribo-materials and phenomena such as coupling of tribo-piezoelectric effects to showcase potential applications of the TENG devices. The research work conducted and the achievements are summarized as follows. Firstly, a novel output performance improvement strategy of utilising stress-induced polarization effect of the piezoelectric materials was proposed. An interfacial layer of piezoelectric zinc oxide (ZnO) nanosheets was deposited to generate additional piezoelectric charge induced by the vertical contact-separate generation cycle. This extra piezoelectric charge is injected into the upper polydimethylsiloxane (PDMS) tribo-negative layer for the enhancement of the surface charge density from ~110 μC.m-2 to ~225.7 μC.m-2. The introduction of the ZnO and Zn-Al:Layered Double Hydroxides (LDH), as charge injection layer and anionic clay, enhanced the instantaneous power output from ~11 W.m-2 to 47 W.m-2. Subsequently, based on a similar principle, a novel composite of lead-free perovskite, zinc stannate (ZnSnO3), and a fluoropolymer, poly(vinylidene fluoride), PVDF, was proposed for the stress-polarisation tribo-negative behaviour with a simplified structure. The PVDF-ZnSnO3 composite membranes were realised through a facile phase-inversion technique leading to higher piezoelectric constant (76.3 pm.V-1) and β-phase (72%) for the composites. When applied to the TENG devices, the PVDF-ZnSnO3 membranes allowed spontaneous polarisation effects which led to significant enhancement of the electrical outputs, with maximum peak-to-peak voltage and effective transferred current density of ~600 V and ~206 µC.m-2, respectively. The surface charge enhancement and distribution of the composite membrane were also probed and demonstrated through the electrostatic force (EFM) and piezoelectric force microscopy (PFM). To overcome the difficulty in processing of the currently known most tribo-negative material, polytetrafluoroethylene (PTFE), an emulsion electrospinning technique incorporating polyethene oxide (PEO) was introduced. It was observed that the subsequent thermal removal of PEO led to a significant degradation in the surface charge density of the obtained PTFE nanofibrous membranes, which was overcome using a facile negative ion-injection process. The measured electrical outputs, with a maximum peak-to-peak voltage output of ~900 V and charge density of ∼149 μC.m−2, demonstrated the excellent effect of the enhanced contact area to the improvement of the outputs. The work eliminates the demonstrated need for surface micro structuring using reactive ion etching of PTFE surfaces by introducing a relatively simple, costeffective, and environmentally friendly technique for fabricating fibrous fluoropolymers tribonegative layer for the energy harvesting applications. Finally, a unique mouldable material, aniline formaldehyde resin (AFR) was synthesised and characterised. The synthesised AFR, as a resinous polymer with significant amine (-NH2) groups acquires the most surface positive charge, is applied as a tribo-positive material. The heatpressed AFR thin-film based TENG was subsequently tested to demonstrate its outstanding performance serving as a tribo-positive layer compared to the Polyamide 6 (PA6) and polyethene oxide (PEO), as one of the most common used tribo-positive materials. In addition, a Kelvin Probe Force Microscopy (KPFM) was subsequently employed to study the surface potential of the produced AFR layer and the surface potential change of the contact layers during the energy generation cycles. All of the produced high-performance TENGs (power output ranging from 9 - 47 W.m-2) have the potential to be utilised further in enabling self-powered systems and can serve as a new alternative energy harvesting source of great significance.
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